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THE 1957 WINDSCALE FIRE


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In October 1957 Britain spread a plume of radioactive contamination into the atmosphere from a nuclear reactor fire at Sellafield.
Having helped the US Manhattan Project develop the atom bomb at the end of the Second World War, the British government felt it had to develop its own A bomb to be able to stay “at the Top Table” as a world power. The Americans had refused to allow Britain to have the weapons technology its own scientists had helped develop.

Without any reference to Parliament great energy was poured into producing a British bomb. (The first time MP s were told officially was through a brief announcement in 1947)plutonium pile chimneys One key requirement were reactors to burn uranium and produce plutonium. It was decided to use an old ammunition factory at Windscale (now called Sellafield). The site had plenty of cooling water from Wastwater lake and was remote from population in case of any accidental nuclear incidents. At a time of post war austerity two huge heavily shielded reinforced concrete “piles” were built at break neck speed and by 1950 the piles were operating. Alongside the first nuclear reprocessing plant (B204) had also been built to extract the precious plutonium.

It was in February 1952 that the first salmon tin sized billets of plutonium were ferried south in the boot of a taxi to the new Aldermaston weapons factory near Oxford. Britain’s first A bomb, code named Hurricane was detonated off the cost of Australia in October 1952. These early plutonium reactors were crude affairs with the main objective being to get the weapons material as quickly as possible. Each “pile” was a honeycomb of carved graphite blocks. Hundreds of horizontal channels ran from the front (charge face) of the reactor to the rear discharge face. Some 35,000 aluminium cans of uranium were pushed into these channels to assemble the critical mass for the chain reactions to burn away.

Looking down the pile chimney just after completion.As they generated the intense heat and neutron flux of a nuclear chain reaction some of the uranium converts into plutonium. The fuel cans which had undergone this fiery transformation were a few weeks later pushed through to drop out of the discharge side of the reactor. They then travelled by a mini boat along a water duct into the adjoining reprocessing plant. All this had to take place behind several feet of concrete shielding to cut down the intense penetrating radiation. Each reactor weighed a total of 57,000 tonnes. Because the graphite could release its own latent heat suddenly and unexpectedly the entire reactor had to be deliberately heated up to aneal the graphite.

sellafield windscale workers On October 8, 1957 a technician was heating up the reactor to release this so called Wigner energy. Because of the inadequacy of the temperature measuring instrumentation the control room staff mistakenly thought the reactor was cooling down too much and needed an extra boost of heating. Thus temperatures were actually abnormally high when at 11.05am the control rods were withdrawn for a routine start to the reactor's chain reaction. A canister of lithium and magnesium, also in the reactor to create tritium for a British H bomb, was probably the first can to burst and ignite in the soaring temperatures. This coupled with igniting uranium and graphite sent temperatures soaring to 1,300 degrees centigrade.

These early plutonium "piles" were cooled by massive fans blowing air through them. The heat and some contamination was then carried up the famous concrete chimneys that are such a symbol of the Sellafield skyline. As the fire raged radioactivity was carried aloft. Blue flames shot out of the back face of the reactor and the filters on the top of the chimneys could only hold back a small proportion of the radioactivity. An estimated 20,000 curies of radioactive iodine escaped along with other isotopes such as plutonium, caesium and the highly toxic polonium.

In the days that followed a dangerous cloud of 'fallout' was carried in a south easterly direction towards cities in the North of England. The scientists were unsure how to deal with the raging fire. Workers were sent in relays to use scaffolding poles to frantically push out hundreds of fuel cans to try and make a fire break around the fire. Then they tried to pump in carbon dioxide gas to try and smother the flames, but the heat was such that oxygen was produced from the gas and thus fed the flames higher. The scientists then had to gamble on flooding the reactor with cooling water. The risk they were aware of was that explosive hydrogen and or acetylene gas could be created and then flash over into an explosion. As this critical decision was being taken the temperatures were climbing by 20 degrees a minute.

Luckily the gamble paid off and the water starved the fire of oxygen and the reactor was brought under control. Yet even today as the fateful chimneys are slowly taken down by shielded robots the centre of the fire crippled reactor of Pile one still contains molten uranium and still gives off a gentle heat. There is still unreleased Wigner energy in the graphite and water hoses are still left connected to the charge face as a final safety precaution.

Despite reassurances given to the public at the time the official National Radiological Protection Board estimated in a 1987 study that at least 33 people are likely to die prematurly from cancers as a result of the accident.
(Pictured are the concrete pile chimneys and radiation workers at work at Sellafield some time after the fire incident.)

How the local press reported the incident:

Whitehaven News Thursday October 11.
Uranium Rods Overheated in Pile.
West Cumberland is slowly recovering from the shock it received last Friday when it learned that the over-heating of uraniumcatridges in the centre of No1 Pile at Windscale Works atomic energy factory had resulted in a fall out of radioactivite vapour-but it will be a long time before they regard the atom plants with the same compulsory as they have done for the past seven years. Among the effects of that fall-out, which was still in evidence, is the ban on the distribution of milk from an area covering 200 square miles.
The first intimations that something was amiss at one of the atomic energy establishments came when between 2,000 and 3,000 men employed at Windscale and Calder Hall returned to their homes in hastily summoned buses and trains on Friday morning.
Rumours spread like wildfire and all Press inquiries were referred to the UK Atomic Energy Authority's headquarters in London. A strict securityguard was on the entrance gates to both Windscale and Calder Hall, but there were no restictions as far as the boundary fence.
On Friday afternoon (Oct 11) the following official statement was issued in London:
"At 4.30pm yesterday it was discovered that some of the uranium cartidges in the centre of Pile 1 at Windscale, which was shut down at the time,for routine isolation of the uranium and for maintenance work, had become over-heated to the point of red heat. The combustion is being held. The staffs are now injecting water on it from above and the temperature has started to fall. Some oxidation of the uranium has occured.
"The greater part of this has been returned by filters in the Windscale chimneys. A small amount has been distributed over the works site and in some areas works personnel, as a precautionary measure, have been instructed to stay under cover.
"Health physics personnel are carrying out a check on both the site and in the surrounding district to ensure that any increase in the amount of radiaoactivity may be known. There is no evidence of there being any hazard to the public."
"The type of accident that has occurred could only occur in an air-cooled, open circuit pile and could not occur at Calder Hall or any of the power stations now under construction by the Electricty Authority.
"At this stage it is not possible to give the cause of the accident. It is likely the Pile will be out of operation for some months. Further reports will be issued."
As the news flashed around the world a spate of inquiries flooded into local newspapers and national reporters swooped.
Gradually the picture emergedof what was happening inside Windscale works. the heat of the uranium cartridges in the centre of the pile had shot up to 500 degreesCentrigarde, almost double the normal temperature.
The uranium was oxidising rapidly and radioactive particles escaped through the filters near the top of the chimney. These particles were in the form of a vapour. Most of it fell within the precincts of the two atomic plants, but some escaped into the atmosphere.
Just how far that vapour had travelled was not to be definetely discovered until five days later. Factory personnel under cover were unharmed, but those outside were in danger of being contaminated by the fall-out. All staff not needed for maintenance, safety or other essential duties were thoroughly examined for traces of radioactivity before being sent home for the weekend.
There were several cases of mild contamination and some of a more serious nature, but all were dealt with by the works medical andd nursing staff. There were no physical injuries.
Meanwhile the work's fire brigade and pile staff fought throughout the night to cool down the overheated pile. After a very thorough research the works general manager Mr H G Davey, witht the concurrence of his scientific staff, decided the best method was to deluge the interior with water.
"We had to ensure a real torrent of water" Mr Davey told a News reporter."Too little water could have resulted in the release of hydroge, so we pumped water in at the rate of 1,000 gallons a minute and kept on pumping it."
This treatment went on continuously for three days and gradually the temperature inside the pile began to fall. By Sunday night the pile had cooled off to such an extent that only a small volume of water was necessary to keep it at a safe level."
The number two pile was temporarily shut down so that experienced personnel could join in the operation but it was restarted later and gradually worked up to normal. The pile in which the mishap occured will be out of commission for several months."
Radioactive Milk headline
Then came disturbing reports from the monitoring vans which were touring the district testing vegetation and air. For an area of some 14 square miles around Windscale the health staff had detected an increase in the radioactivity of grass.It was realised that radioactive iodine would be passing into the digestive system of cows and contaminating their milk. On Saturday night a ban was placed on the use of milk from all dairy heards in a 14 square mile area. At the request of Mr Davey police and Milk Marketting Board officials toured the area from midnight onwards. Farmers were got out of their beds to be told not to dispose of their milk in any way. They were not to feed it to stock,drunk by their own families or sold off the farms.

West Cumberland News of October 12 price two pence...
"No Public Danger" announcement.
Rumours of a fire in one of the piles at Windscale works atomic energy factory swept though west cumberland yesterday morning and they gained in strngth when hundreds of men not employed on maintenance and safety work returned to their homes by bus and train.
A strict security guard was thrown round the two sites and officials refused to answer telephone inquries from the press. then at 1 pm the following notice was issued from London to BBC and ITV....
A News reporter who toured the district found no signs of panic. Some people living within a mile of Sellafield were not even aware of anything untoward.
"Outwardly there were no signs at Sellafield that things were other than normal." he reported. "There were few people to be seen walking about and a security guard was mounted at the entraces to the works.
"Two hundred yards from the pile I saw septuagenerian Mrs Stanley, whos family had been Lords of the Manor for over 600 years, calmly planting out wallflowers in the garden in front of her cottage. I asked if she was at all worried by what was happening at the atomic factory. She replied; "No, why should I be? If there was anything to worry about they would have told me by now. In any case my family have been here for over 600 years and I am staying here."
"Just across the road I saw farmer John Bateman, he told be he was not worried and in fact did not know much about what had happened. "Down at the villaqge school I asked headmaster Joseph Tracey if any arrangements had been made for evacuating the children if there was any increase in radioactivity in the district. He said all he knew about it was what he had heard on the radio and no evacuation had been considered."

More about Sellafield
Web site of UK government's radiation CEFAS surveys

Left: How the Fire was reported in the local press

 

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